Swiger Coil Systems manufactures, repairs and reinsulates edgewound coils for hydros, wind turbines, DC motors and generators. Our 900-ton press is the heart of our operation, allowing us to maintain continuous pressure during turn insulation curing and produce insulated edgewound coils of unmatched uniformity. ISO 9001:2000 process insures consistent quality throughout the process.

Edgewound Coil Manufacturing Capabilities

· OEM manufacturer of new edgewound coils from all new copper with customized tooling.

· Edgewound coils weighing from a few pounds to several thousand pounds.

· New coils wound with widths in excess of 4 inches, thickness from 0.032 to several inches formed on edge.

· Rotating fields from 10 inches to 25 feet and beyond for large, synchronous motors and generators.

· Turbine coils wound with silver bearing copper.

· Main edgewound series coils and interpoles for DC motors and generators.

· Traction field coils for OEMs and repair shops for the transit industry.

· Interpole and series coils for traction motors.

· Main Series Coils.

· Blowout coils, reactor coils and induction coils.

· ISO 9001:2000 Certified Coil Process Documents

· Every coil has a process document that travels with the coil through each manufacturing operation (records are kept on file)

· Signatures are required for each step of the process

· Dimensional checks are conducted throughout the production process

· QC stop / check points during the entire manufacturing process

Edgewound Coil Repair / Reinsulation Capabilities

Swiger Coil Systems is the premier facility in North America for the remanufacturing, repairing and reinsulating of Edgewound Coils. Our ISO 9001:2000 process insures consistent quality throughout the process.

· Quickly and economically transform damaged Edgewound coils into reliable coils

· Reinsulate and repair existing edgewound coils

· Reinsulated edgewound coil and pole assemblies shipped ready-to-install

· Asbestos removal and abatement is available with full regulatory compliance for all remanufactured edgewound coils. Cradle-to-grave documentation is available

· Coil and pole assembly can be reinsulated as a unit . Following disassembly, cleaning of the pole assembly, reinsulate the coil and return the unit to you ready to install.

· Rapid turn-around/rush service available on repair and reinsulation in days not weeks

· Repair damaged turns (copper inventory on-hand)

· Splice in new turns if needed

· Lead replacements

· Universal and drop leads available

· New top and bottom collars / washers standard on all jobs

· Standard turn insulation Nomex B-Stage

· Final inspection includes mechanical and electrical inspection of all coils including a coil to coil surge test comparison, ground test

· In many cases mock pole pieces are created to ensure proper fit.

· Custom shipping boxes are fabricated to ensure safe transport

· Overnight air delivery available